Chapter 9

 

RUNWAY AND TAXIWAY LIGHTING

 

9.1 INSET LIGHTS

General

9.1.1 It is advisable that inset light fittings have a minimum vertical projection above the surrounding surface consistent with the required photometric characteristics and a minimum bulk above the surrounding surface consistent with presentation of an easy slope in all directions. They should be capable of withstanding the greatest tire pressure and weight of the heaviest type of aircraft expected. Regard should also be paid to the speed which aircraft may attain on that part of the movement area in which inset lights are to be provided; the permissible extent of the projection of a light fitting suitable for marking the centre line of a taxiway (other than a high speed turn-off) would be greater than could be tolerated for a runway inset light.

 

Installation

9.1.2 Installation of touchdown zone lights of the shallow inset type and runway centre line lights is accomplished by drilling a hole into existing pavement slightly greater in depth than the fitting. A sufficient quantity of sealant material is poured into the prepared recess hole and the fitting is installed to proper alignment and elevation by means of a jig or holding device.

 

9.1.3 Slots or saw kerfs approximately 3 cm deep and a minimum of 0.60 cm in width are provided in the existing pavement which connect a specified number of light recess holes and extend to the runway edge. Small diameter wires are laid into the slots and filled with sealant material.

 

9.1.4 Installation of touchdown zone and centre line lights of the deep inset type is accomplished as part of pavement construction. A properly sized hole is left open during the initial paying to accommodate the subsequent installation of three inset bases for a barrette. A rigid conduit is placed below the pavement from the edge of the runway and connected to the inset bases. The three inset bases are held at the proper elevation and alignment by means of a jig. The open area is then backfilled with concrete pavement. Wire is drawn through the conduit into the bases, connexions are made to insulating transformers and the removable top fitting, containing the lamp, is bolted onto the inset base to complete the installation.

 

9.1.5 Techniques for installation of deep base cans in existing concrete pavement are also available. The advantage of using deep can and conduit installation is that the maintenance of lighting is less expensive and much more rapid. At busy airports the ability to make rapid repairs is of great importance.

 

Measuring the temperature of inset lights

9.1.6 The following paragraphs provide guidance material on in-service and laboratory methods for assessing the temperature of inset lights.

Effect of inset lights on tires

9.1.7 Concern has been expressed that the possibility may exist whereby in-service tires may be damaged by heat from inset lights. Tests have been undertaken by a number of States to measure the temperature of inset lights and the effect on tires both in contact with and close to the lights. Results have indicated that where the tire is in contact with an inset light, temperatures of up to 16WC for a short period of time (i.e. about 10 minutes) have not caused any, significant damage to the tire. Also the radiant energy, in the light beam from inset lights can give rise to high tire temperatures but again to date it has not been found to cause any significant detrimental effects on the tire.

 

9.1.8 One reason that the heat from inset lights has not been a problem is that the high temperature on the top of the inset light is very localized, i.e. usually in the centre of the top of the inset light. There is generally a large temperature gradient between the centre and the edge of an inset light and it could be that the total energy absorbed by the tire from the inset light is relatively small.

Difference between field and laboratory tests

9.1.9 Several States have undertaken field studies to investigate these effects. Additionally, laboratory-based studies where the tests have been made in a draught-free, heat test chamber have been conducted. It is significant that the laboratory temperature measurements are considerably higher than those experienced in the field. This fact is well known as the influence of any air movement has a considerable cooling effect on the object being investigated.

 

Recommended temperature limits

9. 1. 10 Based on current knowledge, the two sets of conditions under which measurements can be made, field and laboratory, necessitate stipulating figures appropriate to each. The laboratory -based measurements will be repeatable whereas the field measurements will be somewhat variable. In view of the limited knowledge available concerning the effects of very high ambient temperatures combined with strong solar radiation on tires, runway surfaces, inset lights, etc., it is suggested that for these areas, individual recommendations may be required and possibly some operational safeguards may be necessary. and the inset light should not exceed 16WC during 10 minutes of exposure, whether by conduction or radiation. The inset light should he operated at full intensity for a sufficient time prior to the measurement for the light to reach a temperature approximating to thermal equilibrium. This time would probably be at least two hours. The measurement should be made using a thermocouple placed between the surface of the tire and the part of the inset light which is heated the most. For some designs of inset lights the temperature at the surface of the tire can he a maximum due to radiant energy in the light beam and therefore a series of measurements may have to be made to ascertain the most critical position.

 

Laboratory measurement method

Field conditions

9.1.11 For tests undertaken on installed inset lights, the temperature at the interface between the aircraft tire

 

9.1.12 For tests undertaken under laboratory conditions, it is suggested that the temperature at the interface between the inset light and the tire should be not more than 16WC during 10 minutes of exposure, whether by conduction or radiation. These tests should be undertaken in a draught-free, heat test chamber where the temperature of the ambient air is 3TC. Before the measurements are taken, the inset light should be operated at full intensity for a sufficient time for the light to reach a temperature approximating to thermal equilibrium. This time would probably be at least two hours.

 

9.1.13 For these tests the inset light should be placed in a box of the minimum dimension shown in Figure 9-1. The box could be either:

(a) concrete, with the inset light bonded into the concrete in the way recommended by the manufacturer; or

(b) sand-filled.

It should he noted that the sand-filled box will give rise to the more onerous conditions for testing due to the low thermal conductivity of the sand.

9.1.14 In most cases the measurement should be taken when the tire is directly on the inset light and the thermocouple lies between the tire and the hottest part of the inset light. However, for some designs of inset lights, the temperature at the surface of the tire can be a maximum due to radiant energy in the light beam and therefore a series of measurements should be made to ascertain the critical position. The tire should be sufficiently loaded so that during the test the contact between the tire and the inset light is properly representative of service conditions.

 

9.2 TAXIWAY EDGE LIGHTS  "SEA OF BLUP' EFFECT

9.2.1 At many airports, the concentration of taxiway edge lights in the operational area often results in a confusing mass of blue lights commonly referred to as a "sea of blue". Most of the older airports have added or extended taxiways but, at the same time, have kept active all the old ones. It is quite normal for all of these taxiway lights to be turned on at the same time which adds to the confusion.

 

9.2.2 This problem can be considerably reduced by any of the following methods:

(a) selective switching;

(b) use of centre line lights; or

(c) use of lamp shielding.

9.2.3 Selective switching is a process wherein only the edge lights on the taxiway in use are energized. This method requires additional control and switching equipment, and its effectiveness would depend on the configuration of taxiways at each particular airport.

9.2.4 The use of green centre line lights, in lieu of edge lights, on straight sections of taxiways would also reduce the problem. However, this method has the disadvantage in that the flush centre line lights are more expensive than edge lights. Furthermore, edge lights are normally installed with the centre line lights on curved portions of taxiways.

9.2.5 The use of shielded blue edge lights may be the less expensive method to alleviate this problem. One method of shielding is the use of special lamps which have an opaque coating applied directly onto the glass envelope. Other methods involve the use of mechanical shields attached to the outside of the lens or reflectors fitted and installed inside the lens. The latter two methods have the advantage of permitting the shields to be adjusted to suit any location.

 

9.3 EXIT TAXIWAY LIGHTING

9.3.1 The Annex 14, Volume 1 specifications for runway centre line lights and taxiway centre line lights were amended to include lateral tolerances of 60 cm and 30 cm, respectively. This was done to overcome problems in installing the lights along the centre line due to the presence of a pavement joint, e.g. longitudinal construction joint of a cement concrete runway or taxiway. Nevertheless, where runway centre line lights and taxiway centre line lights are located in proximity, e.g. exit taxiways, there is a need to ensure that the lights are separated by at least 60 cm to avoid merging of the signals. To this end, the specifications for taxiway centre line lights on rapid exit taxiways and on other exit taxiways were also amended. The purpose of this section is to explain how runway and taxiway centre line markings and lights should be displayed installed at runway-taxiway intersections under different conditions to comply with the new requirements.

9.3.2 It is important to note that the specifications still envisage the display of the runway centre line marking and taxiway centre line marking along the centre line of the runway and taxiway, respectively. Where the lights are located on the marking and where the marking is applied using a machine, the light fittings should be covered with paper or the machine temporarily deactivated to avoid the lights.

9.3.3 Of the four conditions illustrated in Figure 9-2, condition a) is the simplest. The runway consists of a flexible pavement (e.g. asphalted concrete) and consequently there is no difficulty in installing the runway centre line lights along the centre line of the runway or the exit taxiway centre line lights on the exit taxiway centre line marking.

9.3.4 Condition b) represents a cement concrete runway with a longitudinal joint along the runway centre line. As a result, the runway centre line lights are offset by 60 cm. On the other hand, there is no difficulty in locating the exit taxiway centre line lights on the exit taxiway centre line marking. It is significant to note that the runway centre line lights are offset on the opposite side to the exit taxiway.

9.3.5 Condition c) represents a case where exit taxiways are located on both sides of a runway which consists of a flexible pavement, e.g. asphalted concrete. The runway centre line lights are located along the runway centre line and the exit taxiway centre line lights on the exit taxiway centre line markings.

9.3.6 Condition d) represents a case where exit taxiways are located on both sides of a cement concrete runway. The runway centre line lights are offset by 60 cm due to the presence of a longitudinal joint along the runway centre line. This in turn necessitates the offsetting of the exit taxiway centre line lights on one side by 30 cm to maintain a 60 cm separation between the runway centre line lights and exit taxiway centre line lights. The exit taxiway centre line lights on the other side are located on the exit taxiway centre line marking. It is significant to note that the runway centre line lights should be offset on the opposite side to the majority of exit taxiways.